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On-Site Nitrogen Generation Replaces Bottles for Pearl Insulation Materials

  • On-Site Nitrogen Generation Replaces Bottles for Pearl  Insulation Materials

On-Site Nitrogen Generation Replaces Bottles for Pearl Insulation Materials

Pearl Insulation Materials Industries LLC, is part of DRFCO Group of Business developed in 1978. As one of the leading producers of chemical resins for coating and polyurethane markets in the United Arab Emirates, Pearl Insulation Materials is adding to the market with quality product and service.

Nitrogen in the chemical production

In lots of procedures in the chemical industry, it is required to eliminate undesired responses and maintain wetness away from products. For this function, inert-gas blanking with nitrogen is usually made use of to hold down the level of oxygen and protect against oxygen and/or dampness from entering call with reactive or adsorptive products.

At the factory of Pearl Insulation Products situated in Dubai Financial investment Park, nitrogen is made use of for blanketing of reactors, to prevent oxidation while doing so which creates staining of the end item. In the past, Pearl Insulation Materials bought fluid nitrogen for their production, monthly they consumed 7 cylinders of fluid nitrogen in an ability of 200 liters each cylinder, where the company needed to spend AED 252,000 yearly.

On-site nitrogen generation reduces operation cost

Since that from 2017, the factory geared up with an Atlas Copco NGP 20+ nitrogen PSA generator connected to a GA 7 VSD FF compressor in addition to air treatment, the company has its own on-site nitrogen generation as opposed to acquiring nitrogen in cyndrical tubes, which conserves time, money and lots of energy.

The NGP+ collection of nitrogen generators use Pressure Swing Adsorption (PSA) technology to isolate nitrogen particles from various other particles in pressed air, oxygen, CARBON DIOXIDE, watervapor and other gases are adsorbed. The result is essentially pure nitrogen supply as much as 99.999% at the electrical outlet of the generator.

On-site nitrogen generation needs the most reputable and effective pressed air service. The GA VSD full feature compressor in an innovative upright design has integrated clothes dryer for top quality air. It decreases power usage by on average 50% with uptimes assured also in the toughest operational conditions.

“We no longer wait for nitrogen cylinders to come; the nitrogen is now available 24/7 with the onsite PSA nitrogen generator. Besides, we analyzed the costs compared to purchase of cylinders, we save up to 200,000 AED annually while the payback of investment on the nitrogen generator is 18 months.” Said Rajeesh Nair, the Deputy General Manager of Pearl Insulation Materials Industries LLC.

No safety hazard

Compared with bottled gas, no safety threat is an additional big benefit of on-site nitrogen generation the individuals ought to take into consideration. The company is pleased to raise employee safety and security with the nitrogen generator by eliminating delivery trucks reoccuring from their center and risk of taking care of high stress cylinders while crammed and unloaded.

“We have peace of mind on Safety, as we do not have to worry about the risk of unloading the cylinders from the truck. In the past, somebody has been hospitalized because the tank fell on one guy while unloading while the hydraulic lift fails.” Said Rajeesh Nair, the Deputy General Manager of Pearl Insulation Materials Industries LLC.

Mohannad Soud, the Regional Business Line Manager of Atlas Copco Services Middle East said, “Atlas Copco has set new milestone in industrial gas generation, with highest performance and lowest operational cost. Our goal is to support our client with sustainable productivity.”

Atlas Copco is a world-leading carrier of lasting productivity solutions. The Group offers customers with innovative compressors, vacuum solutions and air therapy systems, construction and mining devices, power devices and setting up systems. Atlas Copco develops product or services focused on productivity, power efficiency, safety and ergonomics. The company was started in 1873, is based in Stockholm, Sweden, and has a global reach spanning greater than 180 nations. In 2017, Atlas Copco had profits of BSEK 116 (BEUR 12)and regarding 47 000 employees. Find out more at www.atlascopco.com/en-ae.